JWELL - Multilayer CPP CAST DECORATIVE FILM extrusion line
Product Description
Cast Polypropylene (CPP) decorative film extrusion lines are advanced manufacturing systems designed to produce high-quality decorative films made from polypropylene. These films find extensive applications in various industries, including packaging, automotive, construction, and furniture, among others.
Advantages of CPP Decorative Films:
- Versatility: CPP decorative films offer versatility in terms of design, color, and texture, making them suitable for a wide range of applications.
- Durability: These films are known for their excellent strength, tear resistance, and dimensional stability, providing long-lasting performance in diverse environments.
- Cost-Effectiveness: CPP decorative films offer a cost-effective solution for enhancing the aesthetic appeal of products compared to traditional decorative materials.
- Environmental Sustainability: Polypropylene is a recyclable material, and CPP decorative films can be produced using eco-friendly processes, contributing to sustainability initiatives.
Applications of CPP Decorative Films:
- Packaging: CPP decorative films are widely used for packaging applications, including flexible packaging for food products, cosmetics, and consumer goods.
- Lamination: These films are utilized for laminating onto various substrates such as paper, cardboard, and textiles to impart decorative finishes and protective coatings.
- Furniture: CPP decorative films find applications in the furniture industry for surface finishing of panels, profiles, and decorative elements.
- Automotive: In the automotive sector, CPP decorative films are used for interior trims, door panels, and dashboard components to achieve visually appealing designs.
In conclusion, CPP decorative film extrusion lines play a crucial role in the production of high-quality decorative films with diverse applications across industries. With advanced technologies and continuous innovation, these extrusion lines contribute to the manufacturing of aesthetically pleasing, durable, and cost-effective products.
Extruder
This is the heart of the extrusion line where the raw material, usually polypropylene resin pellets, is melted and homogenized. Extruder Its special extruding screw systems , precise manufacturing data , temperature controls and speed adjusting systems ensure stable good extruding ;
Dies
Dies Excellent Cr-plated heat resistant steel alloy is applied for T-dies , which flowing channels are of clothes-hanger type design , with excellent flow distributing systems , to make sure that flows can go evenly to all the whole dies ; A adjusting system equipped onto up and down die lips , to make sure that all sheets have good thicknesses ;It has a specific profile that determines the thickness and width of the film. The molten polymer is forced through the die head, forming a continuous sheet of film.
Cooling Unit:
After passing through the die head, the hot film needs to be cooled rapidly to solidify it. Cooling units typically use chilled air or water to cool the film to the desired temperature.
Haul-Off Unit:
Once the film is cooled and solidified, it needs to be wound onto a roll. The take-up unit consists of rollers that guide the film as it is wound onto a core to form a roll of finished film.
Thickness Gauge:
This is an optional component that measures the thickness of the film as it is being extruded. It provides feedback to the extrusion line control system, allowing for adjustments to be made to maintain consistent film thickness.
Corona Treater:
CPP film often requires surface treatment to improve adhesion for printing or coating processes. A corona treater applies a high-voltage electrical discharge to the surface of the film, which creates reactive species that enhance surface energy and promote adhesion.
Slitting Unit:
In some cases, the finished film may need to be slit into narrower widths. A slitting unit consists of blades or knives that cut the wide roll of film into multiple narrower rolls.
Winding Unit:
This unit winds the finished film onto cores or reels in a controlled manner. It ensures that the film is wound evenly and tightly to prevent wrinkles or damage.
Control System:
The entire extrusion line is typically controlled by a centralized control system. This system monitors and adjusts various parameters such as temperature, pressure, speed, and thickness to ensure optimal performance and product quality.
"CPP Decorative Film Extrusion Pro": Extrusion Line
| Model |
Width of die |
Products width |
Products thickness |
Max line speed |
Max capacity |
| JCF-3000PP |
3000 |
2700 |
0.02-0.12 |
250 |
800 |
| JCF-3500PP |
3500 |
3200 |
0.02-0.12 |
250 |
1000 |
| JCF-4500PP |
4500 |
4200 |
0.02-0.12 |
250 |
1400 |
| JCF-5500PP |
5500 |
5200 |
0.02-0.12 |
250 |
1600 |
Certifications
Company Profile
FAQ
Q1. What about the payment way?
A1. By TT, L/C at sight. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.
Q2. Installation and stuff training available from you?
A2. Yes, we have rich engineers around the world which can send to your factory and train your workers. Also we can online guide your members.
Q3. How long is the guarantee?
A3. We offer you high quality machines with 12 months guarantee and reply you as soon as possible within 6 hours.
Q4. If the machine some parts is broken one day, how can we get help from you?
A4. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.
Q5.How does your factory do regarding quality control?
A5.We have passed the IS09001:2000 Quality Management System and CE certificate and we have a special QC department in charge of products' quality. If you also need other certificates, we also can help to apply.
Q6. What is your packaging?
A6. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the machine on the wooden bracket.
Q7. How can we check the machines before delivery?
A7. We can provide online checking when testing the machine on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms. Lillian Lee Jwell
JWELL - Multilayer CPP CAST DECORATIVE FILM extrusion line
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