Jwell Ecofriendly Lightweight Waterproof Portable Reversible Foldable Cartoon XPE Foam Baby Kid Game Folding Gym Floor Plastic sheet Play Mat Production lines
Product Description
XPE Foam. XPE foam is a kind of polymer material with good and independent obturator foramen, and smoothly surface and good elasticity, meanwhile it is also full of high mechanics intensity and good heat insulation, good waterproof, well resistant to aging, to high temperature, to chemical corrosion and different environments.
Features:
1. Heat Insulation: Single-foaming structure can reduce the loss of heat between air convections, suitable for making heat preservation pipes and boards. Good anti-dew capability, suitable for humid environments like refrigerators, air-conditioners, ice houses, etc.
2. Cushion Capability: Semi-hard quality foams have good rebound capabilities after strong impact, suitable for the packing of instruments, semi-conductors, electronics, etc.
3. Sound Absorption: Good sound and noise absorption capability, suitable for sound absorption and insulation parts of automobiles, electro-motors and other equipment and environments with loud noises.
4. Shaping Capability: Good heat endurance and ductility capability with even density, suitable for making deep interior parts like shaping in vacuum and hot environments, like the air conditioning vaporizing tank of automobiles, hot-shaped peak canopy of vehicles, shoes, etc.
5. XPE foam has good chemical, oil, acid and alkali durability capabilities: It is safe and odorless, easy for machining and casting, and can be mixed with many other materials. It has a wide developing area as a new environmentally-safe material.
Features of XPE chemical foam:
- Cushioning-semi-rigid foam, the original performance will not be lost even after strong impact;
- Formability-strong heat resistance, good ductility, uniform density;
- Sound absorption-it has the function of sound absorption and noise reduction, which is suitable for sound-absorbing and sound-proof materials in strong noise equipment such as airplanes and automobiles and the environment;
- Thermal insulation-its fine independent bubble structure can effectively reduce the energy exchange caused by air convection. XPE also has the properties of non-toxic, odorless, chemical resistance, oil resistance, acid resistance, halogen resistance, and other various chemicals.
Due to the above characteristics of XPE, XPE has a wide range of applications and needs in different industries. In the early stage, it was mainly used in the field of home appliances and the automotive industry. Later, it was gradually promoted to the construction, sporting goods, medical industry, and relatively high-standard packaging industries.
Machine List
XPE chemical crosslinking foaming production line
1. Pelletizing Internal Mixing Granultion
A. Internal mixing
B. Elevator
C. Feeder
D. Single screw extruder
E. Granulator
2. Extruder line
A. Feeding
B. Extruder
C. Filtration
D. T-Die
E. Calender
F. Cooling
G. Trimming
H. Traction
I. Winder
3. Horizontal Foaming
A. Unwinder
B. Tractor
C. Preheating
D. Crosslinking
E. Foaming
E. Cooling Forming
F. Trimming
G.Deviation correction
H.Tractor
I. Cutter
F. Winder
4.Vertical Foaming
A. Unwinder
B. Tractor
C. Horizontal Preheating
D. Vertical foaming
E. Cooling Forming
F. Trimming
G.Deviation correction
H.Tractor
I. Cutter
F. Winder
IXPE electronic crosslinking foaming production line
IXPE sheet is irradiated by electron accelerator and reassemble the polymer chain to form a three dimension network molecular structure.
A. Unwinder
B. Tractor
C. Accumulator
D. Bracket
E. Electronic accelerator
F. Tractor
G. Bracket
H. Accumulator
F. Winder
Product Parameters
XPE/IXPE Foaming Coil Extrusion Line Main technical specification
| Extruder |
Screw
Diameter
(mm) |
L/D |
Screw
speed R/min |
Foaming
times |
Cooling
method |
Capacity
(Max.) Kg/h |
Products
width
(mm) |
Products Thickness
(mm) |
Total
power
(kW) |
| JWS90 |
90 |
25: 1 |
10-38 |
5-35 |
Water
cooling |
80 |
1100 |
2.0-6.0 |
200 |
| JWS120 |
120 |
25: 1 |
10-38 |
5-35 |
120 |
1100-1300 |
2.0-6.0 |
315 |
| JWS150 |
150 |
25: 1 |
10-38 |
5-35 |
180 |
1100-1400 |
3.0-12.0 |
400 |
| JWS180 |
180 |
25: 1 |
10-38 |
5-35 |
220 |
1100-1600 |
3.0-12.0 |
450 |
XPE/IXPE Foaming Coil Extrusion Line production process:
Mixing and granulating machine (LDPE+AC, LDPE+DCP)-extruder squeezing sheet-foaming furnace foaming-back-end equipment-various products
XPE/IXPE Foaming Coil Extrusion Line (Jwell-150) single screw extrusion granulation unit technical configuration
- Operating materials and output: XPE foaming masterbatch, output 300-400kg/h
- Granulation process: 75L internal mixer-automatic elevator-double-wrist feeder-∮150 single screw extruder-hydraulic plate type automatic screen changer-air-cooled eccentric hot cutting pelletizing head-eccentric hot cutting Cover-secondary cyclone separator-vibrating screen-wind blowing silo
XPE foaming furnace performance advantages:
- The preheating and cross-linking sections have been greatly changed to reduce the heat capacity space while meeting the process requirements.
- Large output: Jwell three-stage furnace has the largest output (maximum 200 kg/hour or more), and XPE foam cells are denser than two-stage furnaces, and the gas consumption is equivalent to that of two-stage furnaces.
- Observation holes are set on the wall panels of the foaming section, and a baffle structure is set at the exit of the foaming furnace. The size of the furnace mouth is adjusted according to the conditions of the products produced, so as to achieve the effect of energy-saving.
- The maximum expansion ratio can reach 35-40 times.
Application
Applications of XPE products
1.Car mats and thermal insulation materials
The early product material is Kelin blanket + EVA, now it is generally leather + XPE + quilted embroidery. XPE is a polyethylene foam material that is soft and wear-resistant. It is heat-covered with leather and is a synthetic type. With a quilting embroidery machine, a variety of fully enclosed foot pads can be produced. The whole process does not require glue, which is safe and environmentally friendly.
2.Climbing mat
At present, the commonly used materials of crawling mats are mainly divided into four types: EVA, EPE, PVC, and XPE. Most of the common color block splicing mats on the market are made of EVA, and XPE is more cost-effective and safe, and non-toxic.
3.XPE 3D stereo wall sticker
3D three-dimensional self-adhesive wall stickers, environmentally friendly and tasteless, light material, anti-collision and sound insulation, zero construction cost, it is the first choice for decoration materials for secondary simple decoration.
Three-dimensional wall stickers mainly have the following characteristics:
- The texture is soft and elastic, which can better prevent the impact on children. The 3D three-dimensional brick pattern, excellent material, and elegant outline create a simple and pure style. Thicken the brick pattern, play a better sound insulation effect.
- The decoration is convenient and easy to clean, easy to paste, the back comes with adhesive, just tear off the bottom paper, and then paste it on the smooth surface, the surface is waterproof and antifouling material, and it can be directly scrubbed with a wet cloth, which is convenient and quick. Even if you want to redecorate in the future, just tear off the original product and you can start a new decoration with a wet cloth, which is convenient and quick.
- Long shelf life, as long as the surface is not damaged by strong impact, the material itself will not deteriorate.
- Construction and decoration industry
- Floating floor slab cushion
The shock-absorbing pad made of polyethylene XPE or IXPE foam material has the advantages of good sound insulation, waterproof and moisture-proof, environmental protection, and odorless, and is a professional soundproof material to solve the problem of floor vibration.
Due to the excellent performance of XPE itself, it solves the shortcomings of moisture absorption, rot, insects, and the high cost of traditional floating floor slabs such as corkboard, sugarcane board, glass wool, etc., providing a sound insulation system for modern building floating floor slabs The best solution is a low-cost thermal insulation material suitable for large-scale applications, suitable for general multi-story residential buildings, commercial buildings, computer rooms and other sound channeling places.
4.Silent and shock-absorbing materials laid under the floor
Used as (SPC, WPC, LVT) composite flooring, solid wood flooring, and other moisture-proof, silent mats, packaging materials, etc.
Main functions: moisture-proof and silent. Because the surface of the product is covered with a PE moisture-proof film, it has lightweight, has good elasticity, has corrosion resistance, has long-term use without deformation, and can be recycled, which more reflects the environmental protection characteristics of XPE.
5.Materials used in roofs or other special thermal insulation environments
XPE heat insulation material utilizes the excellent barrier performance of the heat insulation material with the dual effect of aluminum film heat reflection and light reflection, coupled with the heat insulation performance of XPE and high-density fire protection function, the two-two combination of XPE and aluminum foil makes XPE heat insulation material in It has more advantages in the same type of insulation materials.
Our Advantages
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business by innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop global extrusion solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate one stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, We care the customers' satisfaction and benefits.
Company Profile
FAQ
FAQ PART ONE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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