General Info.
JWELL Plastic UPVC PVC PE HDPE PP Water Drainage Irrigation Electric Conduit Hose Tube 2 layer Corrugated Pipe Extrusion Production Making Manufacturing Machine
Properties: HDPE/PP/PVC horizontal type DWC pipe extrusion line produced by Jwell has many patents. Full automatic control, running stable, high capacity. HDPE/PP material use high efficient single screw extruder, and PVC material use conical twin screw extruder or parrallel twin screw extruder. Horizontal type corrugator adopt advanced shuttle-type structure, closed water cooling system, on-line belling. Whole line is controlled by PLC computer.
| Pipe Outer Diameter |
50 mm Up to 1500mm (customized) |
| Model No. |
JWSBL (customized) |
| Power Range |
Up to 1000 (kW) (customized) |
| Production Capacity |
Up to 2000 kg/h (customized) |
| Energy-Saving type |
Available |
| Layers |
SWC Single wall Corrugated Pipe or DWC Double Wall Corrugated pipe (customized) |
| Extruders |
Single Screw Extruder or Conical screw Extruder (customized) |
| Material |
HDPE PP PVC High density Polyethylene (customized) |
| Guarantee Time |
1 year (customized) |
| Certification |
CE, TUV, SGS |
| Specification |
| Model: Vertical type pp PVC HDPE Double Wall Corrugator Technical Data |
| Type |
Pipe Diameter (mm) |
PVC Output (kg/h) |
HDPE Output (kg/h) |
Max speed (m/min) |
Power (kW) |
| JWSBL-160 |
∅50- 160 |
250-300 |
250-350 |
8.0 |
135 |
| JWSBL-300 |
∅110-300 |
350-450 |
400-500 |
5.0 |
250 |
| JWSBL-600 |
∅200-600 |
650-800 |
600-800 |
3.5 |
500 |
| JWSBL-800 |
∅200-800 |
1200 |
1000 |
3.0 |
680 |
| JWSBL-1000 |
∅800-1000 |
1300 |
1200 |
2.5 |
710 |
| JWSBL-1200 |
∅600-1200 |
1400 |
1400 |
1.0 |
800 |
| Model: Horizontal Type Extrusion Line for HDPE PP PVC Corrugated pipe |
| Type |
Pipe Diameter (mm) |
PVC Output (kg/h) |
HDPE Output (kg/h) |
Max speed (m/min) |
Power (kW) |
| JWSBW-160 |
∅90- 160 |
300 |
300 |
6.0 |
135 |
| JWSBW-250 |
∅110-250 |
350 |
350 |
5.0 |
280 |
| JWSBW-500 |
∅200-500 |
800 |
800 |
3.0 |
550 |
| JWSBW-800 |
∅500-800 |
1200 |
1100 |
3.0 |
680 |
| JWSBW-1200 |
∅800-1000 |
-- |
1200 |
1.0 |
800 |
| JWSBW-1800 |
∅1200-1800 |
-- |
1500 |
0.6 |
1100 |
| Model: Vertical Type Extrusion Line for HDPE PP PVC Corrugated pipe |
| Type |
Traditional Serial: Single srew Extruder |
Saving-energy Serial: Conical screw Extruder |
| JWSBL-600/800 |
JWS 90/33+JWS 75/33 |
SJZ 80/156+ SJZ 80/156 |
| JWSBL-1000/1200 |
JWS 90/33+ JWS 120/33 |
SJZ 80/156+ SJZ 92/188 |
| Note: Contact us for customized sizes, specification, functions. |
Product Description
Features:
1. The extrusion lines equipped with two extruders for two layer co-extrusion, stable extrusion, excellent plasticization.
2. Imported ratio-adjusting valve adjusts forming pressure stable and reliable.
3. Double flow channel spiral composite extrusion die head. the surface is Nitrided and polished.
4. Thickness regulating device for double wall.
5. Double wall belling on line.
6. Working table is three-dimensionally adjustable.
7. Automatic protection system starts and working table comes back when power off.
8. Automatic lubrication station.
9. Mould blocks are made of special aluminium alloy and features right weight, high strength, good wear resistant.
10. Air cooling and water cooling for well cooling corrugated moulds that forming pipe at higher speed.
11. The complete line adopts PLC micro-computer control system which can visually shows melt temperature and pressure, forming speed, error alarm and also has storage capacity of basic process.
12. High efficiency singe screw extruder (using granule material) and energy- saving twin- screw extruder(using powder
Our Advantages
1. Fixed center height
No adjustment required when changing specifications, easy to operate
Changing specifications only requires loosening one screw
The module width, installation dimensions, and operation methods are the same. The modules are completely universal, the equipment investment and maintenance costs are lower, and the production organization is flexible.
2. Double gear drive, independent running track
The driving gear is changed from a single gear drive to a double gear drive, so that the upper and lower sides of the sliding seat are stressed at the same time, which reduces the uneven force during operation and makes the module operation more stable.
The two tracks operate independently, and the equipment can operate stably for a long time in any state.
3. Add a special tractor
The signal control of the tractor comes from the cutting machine, ensuring the synchronization and accuracy of the pipe cutting moment; reducing miscutting;
Provide forward force for the pipe, effectively reduce the load of the molding machine, and prevent the molding machine from over-current shutdown protection;
Prevent the backlog of pipes, effectively avoid the expansion and deformation of the produced pipes, and ensure the stability of production.
4. Cooling water circulation
The module is fully sealed with pressure water cooling, which prevents leakage and rust, extending the service life of the equipment.
The cooling water circulation system is changed from a single-row roller chain to a double-row roller chain, which makes the pipeline circulation more stable and the pipe socket no longer tilts.
5. Stacker weighing system
During the production process, individual pipes are weighed in real time and the meter weight of the pipe is monitored.
Machine List
Client self-built second floor raw material platform(With specialized mixer)→ single screw/ Conical twin screw extruder( without hopper or loader)→ Mould base(with molds of different sizes)→ Corrugate pipe forming machine→Supporting frame→Stacker→PLC control
Application
Company Profile
Company Information
As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is one of the biggest manufacturer of plastic extrusion Machinery and chemical fiber spinning equipment in China, its head office is located in thewestern district of Shanghai. There are 5 production bases, which were located in the western districtof Shanghai, Zhoushan of Zhejiang Province, Suzhou of Jiangsu and Changzhou of Jiangsu, Dongguan of Guangdong, totally covering 700, 000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs. Main products: Various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated Pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe Extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; Various plastic profile extrusion lines; Various plastic plate & sheet extrusion lines; Chemical fiber spinning; Microcomputer controlled automatic blow Molding machines; Plastic auxiliary recycling lines; Various single & twin screw and barrel extruders; T die; Screen exchangers; Rollers and Robots.
Why us
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery, We care the customers' satisfaction and benefits.
Certificate and Brand
After Sales Service
Sales Service Networks
FAQ PART ONE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Chuzhou, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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