Jwell UV layer lamination PE CPE casting CPP PP decoration/decorative sheet cast film extrusion production line for imitation wood grain leather marble leather
Product Description
Cast Polypropylene (CPP) decorative film extrusion lines are advanced manufacturing systems designed to produce high-quality decorative films made from polypropylene. These films find extensive applications in various industries, including packaging, automotive, construction, and furniture, among others.
Advantages of CPP Decorative Films:
- Versatility: CPP decorative films offer versatility in terms of design, color, and texture, making them suitable for a wide range of applications.
- Durability: These films are known for their excellent strength, tear resistance, and dimensional stability, providing long-lasting performance in diverse environments.
- Cost-Effectiveness: CPP decorative films offer a cost-effective solution for enhancing the aesthetic appeal of products compared to traditional decorative materials.
- Environmental Sustainability: Polypropylene is a recyclable material, and CPP decorative films can be produced using eco-friendly processes, contributing to sustainability initiatives.
Applications of CPP Decorative Films:
- Packaging: CPP decorative films are widely used for packaging applications, including flexible packaging for food products, cosmetics, and consumer goods.
- Lamination: These films are utilized for laminating onto various substrates such as paper, cardboard, and textiles to impart decorative finishes and protective coatings.
- Furniture: CPP decorative films find applications in the furniture industry for surface finishing of panels, profiles, and decorative elements.
- Automotive: In the automotive sector, CPP decorative films are used for interior trims, door panels, and dashboard components to achieve visually appealing designs.
In conclusion, CPP decorative film extrusion lines play a crucial role in the production of high-quality decorative films with diverse applications across industries. With advanced technologies and continuous innovation, these extrusion lines contribute to the manufacturing of aesthetically pleasing, durable, and cost-effective products.
Machine List
Extruder
This is the heart of the extrusion line where the raw material, usually polypropylene resin pellets, is melted and homogenized. Extruder Its special extruding screw systems , precise manufacturing data , temperature controls and speed adjusting systems ensure stable good extruding ;
Dies
Dies Excellent Cr-plated heat resistant steel alloy is applied for T-dies , which flowing channels are of clothes-hanger type design , with excellent flow distributing systems , to make sure that flows can go evenly to all the whole dies ; A adjusting system equipped onto up and down die lips , to make sure that all sheets have good thicknesses ;It has a specific profile that determines the thickness and width of the film. The molten polymer is forced through the die head, forming a continuous sheet of film.
Cooling Unit:
After passing through the die head, the hot film needs to be cooled rapidly to solidify it. Cooling units typically use chilled air or water to cool the film to the desired temperature.
Haul-Off Unit:
Once the film is cooled and solidified, it needs to be wound onto a roll. The take-up unit consists of rollers that guide the film as it is wound onto a core to form a roll of finished film.
Thickness Gauge:
This is an optional component that measures the thickness of the film as it is being extruded. It provides feedback to the extrusion line control system, allowing for adjustments to be made to maintain consistent film thickness.
Corona Treater:
CPP film often requires surface treatment to improve adhesion for printing or coating processes. A corona treater applies a high-voltage electrical discharge to the surface of the film, which creates reactive species that enhance surface energy and promote adhesion.
Slitting Unit:
In some cases, the finished film may need to be slit into narrower widths. A slitting unit consists of blades or knives that cut the wide roll of film into multiple narrower rolls.
Winding Unit:
This unit winds the finished film onto cores or reels in a controlled manner. It ensures that the film is wound evenly and tightly to prevent wrinkles or damage.
Control System:
The entire extrusion line is typically controlled by a centralized control system. This system monitors and adjusts various parameters such as temperature, pressure, speed, and thickness to ensure optimal performance and product quality.
"CPP Decorative Film Extrusion Pro": Extrusion Line
Product Parameters
| Model |
Width of Die- mm |
Products width-mm |
Products thickness-mm |
Max line speed m/min |
Max Capacity-- kg/h |
| JCF-3000 PP |
3000 |
2700 |
0.02-0.12 |
250 |
800 |
| JCF-3500 PP |
3500 |
3200 |
0.02-0.12 |
250 |
1000 |
| JCF-4500 PP |
4500 |
4200 |
0.02-0.12 |
250 |
1400 |
| JCF-5500 PP |
5500 |
5200 |
0.02-0.12 |
250 |
1600 |
Application
PP decoration films: non-toxic and harmless, durability, high imimation wood grain, marble, leather, brushed satin, which is environmental products.
Our Advantages
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop global extrusion solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
We care the customers' satisfaction and benefits.
Company Profile
FAQ
FAQ PART ONE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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