Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line

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  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
  • Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
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Overview

Basic Info.

Model NO.
5 Layer
Type
PE Film Blowing Machine
Raw Material
PE
Maximum Folding Width of Film
3000mm
Screw Diameter
120mm
Automation
Automatic
Computerized
Computerized
Machine Weight
12T
Certification
CE, ISO9001:2008
Use Voltage
380V
Max Capacity
500kg/H
Max Layflat Film Width
2000
Transport Package
Wooden Box, Wooden Pallet
Specification
JBF-2000
Trademark
Jwell
Origin
Zhejiang, China
HS Code
8477900000

Product Description

What is High Barrier MDO-PE Film? 

High barrier MDO-PE film is one of the hottest flexible packaging materials right now. Cause this is the ultimate solution for heavy duty high barrier recyclable flexible packaging.

As we know many of the countries set up their goals of 100% reuse, recyclable or compostable in packaging. High barrier MDO-PE film solves the difficulty for recyclability in high barrier laminated packaging.

But high barrier MDO-PE film is still new in the market, actually it just come out in 2020. And only a few manufacturers globally can produce this film.

High barrier MDO-PE film means the MDO-PE film with high barrier treatment. The barrier function will protect your products from oxygen and moisture; and maintain in good quality after long time storage on shelf.

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film LineBenefits of high barrier MDO-PE film

High barrier function: It is easy to understand that high barrier MDO-PE film will have high barrier function. This is to protect the packed products from oxygen and moisture.

Recyclability: The invention of high barrier MDO-PE film is recyclability. There are many other film materials with high barrier function, but high barrier MDO-PE film is the best option for heavy duty recyclable packaging.

Reduce PE material thickness: MDO-PE film is having better functions than standard PE film. When we are using MDO-PE film, we can use thinner PE and achieve the same function.

High pressure resistance: it can resist higher pressure.

Minimal deformation: The barrier MDO-PE film is with higher rigidity so it will perform better in bag formation.

Shock and tear resistance: Higher resistance and rigidity will sure make the film shock and tear resistant. This will help us with heavy duty production function.
 

For coating transparent high barrier MDO-PE, there are 2 more benefits:

Excellent printability: The material with excellent printability will absolutely help the printing process and make the printing easier and beautiful.

Outstanding optical properties: The film is gloss and transparent.

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line

Products high barrier MDO-PE can made

Flat pouches

Flat bottom pouches

Spout pouches

Stand up pouches

Roll stock rewind

Side gusset bag

3 sides sealed bag

Shaped pouches

Basically high barrier MDO-PE can make the same products as foil and VMPET.
 

5-Layer Online MDO & Coating Single Material High-Barrier Blown Film Solution
 

Best Solution for Single Material

Replacing aluminum foil (ideal choice for liquid milk packaging), with features of:
  • Easy to recycle
  • Degradable
  • Microwave heating available
 

Technical Characteristics

  1. Whole Line Control System
    • PLC: Siemens S7-1500 series
    • Online automatic air ring & thickness measurement & control
    • Imported KÜNDIG thickness measurement & control system (Note: Confirm brand spelling if different)
  2. Driving System
    • Entire line equipped with servo motors:
    • Extruder: Servo motors
    • All nip motors: German geared motors
    • Gearbox: German gearbox
    • Nip drive: SIEMENS CU32
  3. Blown Film & Processing Technology
    • Blown Film Die: Unique technology for blown film processing
    • Online MDO (Machine Direction Orientation): Specially designed, stretch ratio adjustable
    • High-barrier material coating: On-line coating system
    • Air cushion oven: Non-contact film processing
    • Winding System:
      • Fully automatic central & surface winding machine with functions:
      • Automatic roll changing
      • Automatic winding
      • Automatic unloading
      • Winding control: Taper tension based on coil diameter for smooth winding (especially for large diameters), ensuring stable tension as coil diameter increases.
      • Tension control: Imported E+L tension sensor (Germany) to prevent film stretching/deformation.
      • Winding modes: Freely switch between central winding and gap winding for easy operation.
      • Drive system:
      • Surface winding: Driven by Siemens servo motor
      • Central winding: Driven by Siemens servo motor
  4. Automatic Roll Changing
    • Two modes: Length-based or diameter-based roll changing
    • One-click operation after setting parameters
  5. Unwinding & Unloading
    • Hydraulic unwinding: Safe, stable, and flexible for unloading at any position
    • Unloading hydraulic manipulator: Safe design with shaftless protection
    • Intelligent protection function: Prevents casualties caused by operational errors

Product Parameters
Model Max Layflat film width Product thickness Lay structure  Total power Max Capacity
5 Layer  2000mm 15-30μm (MDOPE) 11111 380kw 300-500kw/h
5 Layer  2000mm 30-150μm (regular PE) 11111 380kw 300-500kw/h
Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line


Characteristic
5 Layer Co-extrusion Online MDO+ Coating Single-material High-barrier Blown Film Line adopts specially designed screw barrel and mold, which
can process resin materials such as PA and EVOH, so that film products have excel-lent gas barrier perfor-
mance, it can effectively block the penetration of oxygen, nitrogen, carbon dioxide and water vapor, and
meet the various needs of different users for preservation, air tightness, corrosion and mois- ture resistance.
The machine is also equipped with automatic air ring, online thickness measuring system, weight-less feeding
 
Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line







Using linear variable temperature control technology, the temperature control precision of the cooling air inside the membrane bubble is improved, so as to effectively control the shrinkage of the film.
 
Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
With more intuitive visual operation.
More optimized closed-loop control of the entire line. 
 
Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line

                           Product application
 
Food Packaging: Ideal for biscuits, snacks, pet food, etc., with excellent resistance to oxygen and water vapor, preserving food texture, quality, and extending shelf life. Can replace aluminum foil in liquid milk packaging, meeting recyclable and degradable environmental requirements.
Pharmaceutical Packaging: Features high barrier properties to block oxygen and moisture, preventing drug moisture and oxidation. Suitable for oral and injectable medication packaging, ensuring stability and efficacy.
Cosmetic & Daily Chemical Packaging: Used for cosmetics and skincare products, blocking external air and moisture to protect product quality. Its good optical properties also enhance product display.
Industrial Packaging: Applied to chemical raw materials, grains, fertilizers, etc., offering high strength, barrier properties, and moisture resistance to protect contents from dampness and contamination. Suitable for vacuum packaging of industrial products.
Other Applications: Used in textile packaging for moisture and dust protection, and in special fields like new energy battery adhesives, providing customized barrier and protective functions.
 Product advantages
1.It can replace aluminum foil liquid, with OTR < 0.1 and oxygen permeability < 0.1.
2.It is easy to recycle and degradable, and can be heated in a microwave oven.
3.It is the first choice for the packaging market in the liquid milk and aseptic packaging industries.
4.With its cost-effectiveness and excellent barrier properties, this product's packaging is widely used in the packaging of milk, yogurt, milk drinks and other products.

Product Configuration
Whole-line control PLC  Siemens S7-1500 series
Air ring  Automatic
Thickness measuring &
control system
 Fully imported Swiss Kuntec K-500
Servo motors  Feish, Siemens
Drivers  Siemens servo CU320 full series
Gearboxes  Siemens SIMOGEAR
Screws and mold runners  Special design for MDOPE
Mold processing  Imported ultra-high precision five-axis machining
Special online stretching  High yield, low loss, controllable stretching ratio
Online coating  Double-sided high-barrier materials, thickness ratio control
Oven  Air-floating oven, no contact with the film surface
Winder  Full-automatic center surface winder
Tension control  E+L imported tension sensor from Germany
Central drive  Siemens servo motor, stable output
Unwinding  Hydraulic unwinding, safe and stable, capable of unloading film at any position, flexible operation
Winding  Controlled by front and rear moving proportional valves, can be flexibly set according to film thickness
Roll changing  Automatic
Manipulator  Available

 

Certifications

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
After Sales Service

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film LineJwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film LineJwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
Company Profile

Jwell 5 Layer Co-Extrusion Online Mdo+ Coating Single-Material High-Barrier Blown Film Line
 

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