Jwell Single stage two stage Hot Die Face water ring strand granulation/ LLDPE LDPE HDPE ABS PC PP PE Rigid Flakes Scraps Pelletizing Line for waste recycling
JWL series single screw pelletizing machine adopt special screw design and is suitable for recycling various plastic such as PP, PE, ABS, PC, etc. It can be designed as a single-stage or double-stage production line, with strand cutting or water ring cutting. The gearbox is designed with high torque to achieve low noise and smooth operation.
The production line adopts European design and advanced technology. It is mainly used for clean PE PP flakes, scraps and crushed, washed, dried HDPE/LDPE/PP/PS/ABS materials. The material is sent to the forced feeder through the conveyor; The screw is specially designed for compacting and melting plastics. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the moisture inside the material; this extruder uses ceramic heating ring, durable and easy to maintain. Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters; The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality; It can also be equipped with two stage granulation system, using two extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality; It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste; The production line can be specially designed according to the cleanness of the customer's raw material and the quality requirement of the final product; A magnetic sensor to detect the metallic waste can be added so as to avoid metallic item enter into the extrusion sysem.
Product Description
1. Gearbox: We use Chinese good brand or oversea famous brand. High speed, lower noise, longer working life.
2. Screw and barrel: High quality and anti-wear segment.
3. Control: Whole line use Siemens PLC control.
4. Feeding system: We use weight sytem and mixing system on line. Accurately measure the weight of each material and thoroughly mixed.
Extrusion system
The extruder uses a high-efficiency screw barrel to ensure the plasticizing elect and high output of the finished product Using wear-resistant alloy materials, the service life of ordinary barrel screws is more than 15 times, The forced vacuum exhaust system effectively removes low molecular impurities, moisture and ink, Ensure the high quality finished pellets, The efficient infrared heater can quickly heat up and keep warm, saving 30%ot energy consumption than ordinary heaters, For different purposes,a variety of length-to-diameter ratios are available, and the multi-functional exhaust system and dual-stage extrusion system can recycle heavily polluted materials.
Filtering system
According to the degree of contamination of the material and the customer's habits, a variety of screen changers are available plate screen chang- er, column screen changer, column backwash screen changer, automatic screen changer, and melt filter,The plate screen changer is cost-efective and easy to operate, lt is the main filtering device for conventional thermoplastics, The large-area screen changer ensures the filtration efect, reduces impurities, and improves the quality of finished product particles,
lntelligent control system
Thanks to siemens' PLC and HMl, the intelligent system of the JWL series pelletizing line is simplified and reduces manual operations,The PLC intelligent control system can diagnose, control and supervise the entire production line, providing customers with long-term system updates and system maintenance,
The weighing and metering system helps customers monitor the output and power consumption of the entire recycling line in real time under diferent materials and production conditions,All data can be copied, stored and quantitatively evaluated,
Product Parameters
| Model |
Screw Dia-mm |
L/D |
Screw Speed-rpm |
Motor power-kw |
Output-kg/h |
| JWL65 |
65 |
25-35 |
20-100 |
30-37 |
80-150 |
| JWL90 |
90 |
25-35 |
20-90 |
45-55 |
200-250 |
| JWL120 |
120 |
25-35 |
20-75 |
75-110 |
280-350 |
| JWL150 |
150 |
25-35 |
20-75 |
110-160 |
380-500 |
| JWL160 |
160 |
25-35 |
20-70 |
132-185 |
500-650 |
| JWL180 |
180 |
25-35 |
20-60 |
200-315 |
650-800 |
| JWL200 |
200 |
25-35 |
20-60 |
250-315 |
800-1300 |
| JWL250 |
250 |
25-35 |
20-60 |
315-500 |
1200-1800 |
Production flow
1. DYLS159 Screw conveyor
Screw loader and Dosing FeederUse to loading flakes into dosing feedingDosing feeding the material into extruderKeep the extruder more stable working
2. DYWL500 Screw feeder with
ABB frequency converter
Dosing feeder
Feeding flakes into extruder smoothlyand evenly
3. Vented type JWL160 single screw extruder
4. JWL150/12 forming extruder
38CrMOAIA nitride-quenching treatment, with
air vent
5.hydraulic screen changer system A
5. hydraulic screen changer system B
Water ring pelletizing system
Vibration screen
Screen out the bigger size pellet
DYSL133-00 Stainless steel air delivery and collecting device
FINAL PRODUCTS: PELLETS
Electric control cabinet
Intelligent Control System With CE/SGS/lSO standard, all parameters can be set on the touch screen.
1.Electric control component.(Simens), e.g. Circuit-breaker, AC contact, press button, pilot lamp.
2.For electric control of the whole line.
3.All electrical units: Siemens, Sneider ABB, Omron
Hot tags
Recyclable Plastics Include: * LLDPE/LDPE/HDPE film, crushed material * PP/OPP/BOPP/CPP film, woven bags, jumbo bags, non-woven fabric (melt blown) * PA66 fishing net, carpet * PET/BOPET bottle flakes, film, waste cloth, foam, optical film * EPS/XPS/EPE/PU/PVC crushed material, cold briquetting foam, hot melt foam, compacted foam, insulation board * HIPS/PS/ABS home appliance housing, electronic waste, factory plastic
Our Advantages
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop global extrusion solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
We care the customers' satisfaction and benefits.
Company Profile
FAQ
FAQ PART ONE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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