General Info.
Jwell heat resistant polycarbonate mylar PC insluation gasket cover/sheet/film making machine for New Energy Electric vehicles EV battery packaging protection
Product Description
With the development and popularization of new energy vehicles, the requirements for battery casings are increasingly high, and the demand is also increasing. In order to meet the market demand, JWELL has launched a new energy insulation sheet production line with advanced technology and mature production system. This material has the characteristics of halogen free, phosphorus free, environmental protection, high temperature resistance, easy processing and so on. Mainly used in new energy battery packaging and other fields.
- Flame Retardant Plate for New Energy EV Vehicles: This extrusion line is specifically designed for producing flame-retardant plates used in the manufacturing of sealing covers for new energy vehicles (EVs). The plates are engineered to meet the high-performance standards required in electric vehicle applications, offering fire resistance, corrosion resistance, and excellent electrical properties.
- Superior Fire Resistance & Safety: The flame-retardant material ensures that the plates provide enhanced fire safety, reducing the risk of fire hazards in the vehicle's internal and external components. This feature is crucial for the overall safety of new energy vehicles, particularly in the event of accidents or electrical malfunctions.
- Corrosion Resistance & Anti-Aging Properties: The composite material's corrosion resistance ensures that it can withstand harsh environmental conditions, including exposure to moisture, chemicals, and salt, without degrading. Additionally, the anti-aging properties extend the service life of the plates, maintaining their performance over time and in extreme weather conditions.
- Electrical Properties for EV Applications: The plates also provide excellent electrical insulation properties, making them ideal for use in electric vehicle components where electrical safety and performance are critical.
- Weight Reduction for Improved Efficiency: Compared to traditional materials, this flame-retardant plate offers significant weight reduction, which is a critical factor for improving the energy efficiency of new energy vehicles. Lighter materials contribute to better fuel efficiency and longer driving range, which are key selling points for electric vehicles.
- Prolonged Service Life: The advanced material properties not only ensure improved safety but also significantly extend the lifespan of components made with these flame-retardant plates. This reduces the need for frequent replacements and repairs, offering long-term cost savings for manufacturers and vehicle owners.
- High-Performance Extrusion Process: The extrusion line is designed for high-efficiency production with advanced technology that ensures precise control over material properties, thickness, and surface finish. This guarantees the production of uniform, high-quality plates that meet automotive industry standards.
- Versatile Application: The flame-retardant plates produced by this extrusion line are primarily used for new energy vehicle sealing covers but can also be applied to other automotive parts where fire resistance, corrosion resistance, and electrical properties are essential.
Product Parameters
This New Energy Automotive Flame Retardant Plate Extrusion Line offers a cutting-edge solution for manufacturing high-performance materials that improve the safety, durability, and efficiency of new energy vehicles.
| Model |
Products width(mm) |
Products thickness(mm) |
Max.speed(kg/h) |
| JWS 120 |
1100mm |
0.125-0.43mm |
400Kg/h |
| JWS130 |
1100mm |
0.125-0.43mm |
500Kg/h |
polycarbonate film offers excellent clarity in all thicknesses, high heat resistance, and superior dimensional stability for graphic art applications. pc film provides a high gloss surface finish while meeting additional requirements for added UV stability. Additional enhancements allow improved gauge control.
Polycarbonate film benefits and advantages
polycarbonate film excels in outstanding optical clarity, printability, impact strength, and dimensional stability when compared with other types of plastic films. It also offers high temperature resistance and superb workability for secondary processes such as die-cutting, embossing, and thermoforming. polycarbonate film comes in a variety of surface textures including gloss or polished, velvet, matte, and suede. High Performance coated films are available with increased scratch resistance, extended outdoor weatherability, and improved resistance to cleaning and industrial chemicals.
Machine List
♦Extruder part
♦Screen changer, metering pump, die head
♦Die head hoisting mechanism
♦Online thickness gauge
♦Online defect detection (customer optional)
♦Transition cooling bracket, traction
♦Traction trimming and tilting unit
♦Automatic winding unit
♦Automatic unloading unit
♦Electrical control system
♦Water chiller. mold temperature unit
After-sale service
- The guarantee period is 1 year and service is available lifelong.
- Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible.
- The customer can send the engineer to our JWELL with training.
- The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English.
- List of the spare parts (Please see the list of spare parts)
How To Get A Technical Offer:
1. Material type and its conditions: Virgin or recyled , flakes or pellets
2. The final sheet width in mm
2. The thickness of sheet in MM
3. The output capacity required
4. The final application of the sheet
5. The sheet structure, one layer sheet or multi-layers sheet (A/B, A/B/A, B)
Please send us your product information, we will offer you the best solutions.
Our Advantages
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop global extrusion solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
We care the customers' satisfaction and benefits.
Remark: All key parts of the extrusion line are made by JWELL.
Screw and barrel, T-Die, Three calender roller, Gear pump, Screen changer , quality are strictly controlled.
Company Profile
FAQ
FAQ PART ONE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the extrusion project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL machine?
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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