Jwell PVC/WPC Crust/Celuka/Skinned Foaming/foam Board/Door/Wall Panel/Sheet/Plate Extruder Extrusion Making Machine/Production Line for Furniture decoration
PVC foam board production lines are very widely used to produce advertising board, wood veneer, furniture-boards in kitchen or bathroom cabinet. which is hot selling world wide. There are two choices of the line, with or without co-extruder. which is according to each individual clients application field.
The Feature Of PVC Foam Board
1.Waterproof,anti-flame,anti-acid& akali,anti-moth,light weight,heat preservation,sound insulation,shock absorption.
2.The process same with wood, but manufacturing performance is much better than wood.
3. Ideal substitute for wood, aluminum,composite board, often used for bathroom cabinet board, decoration board, or advertisement board, etc.
JWELL specialty on PVC foam board production line:
1. Key spare parts including: screw and barrel, T-Die Molds, three calender rollers, calibration table are all made by JWELL with quality assurance.
2. Rich experience in the industry, Key accounts in China choose JWELL foam board extrusion lines. Some clients like: WANGBIN (more than 300 JWELL PVC foam board lines), KAIJIE(more than 100 JWELL foam board lines), which means a lot of adjustment and upgrade during the interaction with major clients to reach more standardized and rich industry knowledge.
3. Automatic robot stacker is efficient in automation, save labour cost, easier and faster.
4. Standardize recommendation: Main extruder: 80/156 300-400kg/h. Co-extruder model: 65/132 180-200kg/h; Reference Density: Shelf board for kitchen/bathroom: 0/4-0.6g/m³, decoration board: 0.6-0.7g/m³
5. Reference calculation: Thickness: 12mm, Density: 0.6mm, 15kg/piece, line speed 1meter/minute.Output capacity: 450 pieces/24 hours. 9 tons per day, trimming material not included.
Extruders
| Jwell conical twin screw extruders |
PVC foam board sizes |
PVC Foam Board thickness |
Main motor power(kw) |
kg/hour Extruder
Production output capacity |
| SJZ80/156 |
1220mm×2440mm,1560mm×3050mm |
3-30mm |
75kw |
300-400kgs |
| SJZ80/156+SJZ65/132 co-extruder |
1220mm×2440mm,1560mm×3050mm |
3-30mm |
75kw+37kw |
500kgs |
| SJZ92/188 |
2050mm×3050mm |
3-30mm |
132kw |
550kgs |
Extrusion Mould T-die And SIEMENS PLC Touch Screen Control System
1. Die head with streamlined runner surface, two half mold body design, die head disassembly, easy to clean.
2. Manual fine tuning of elastic die lip or movable upper die lip design, extrusion thickness 0.3-30mm.products and can be adjusted according to the thickness of products.
3. To adapt to the melt flow of different viscosity to get uniform distribution.
Calibration Forming Machine For PVC Foam Board
Number of set calibration boards: four or five pairs. Width of shaping board: 1500mm Finalize plate closure: cylinder drive, independent up and down control Plate cooling: water cooling, optimize the design of flow channel Longitudinal movement of setting machine: 0.75 kW reducer motor drive
Cooling stacker with edge side cutting device
Haul-off machine for pvc foam board
Non-dust Cutting Machine And Automatic Stacker For PVC Foam Board
Sprial loader with stainless storage→ Electric controlling system→ SJZ80/156 Conical twin extruder(SJZ 65/132 Conical twin screw extruder)→ L=1350mm PVC foaming die (including two sets of die temperature controller) → Forming frame With four pair of calibration unit board→Cooling bracket →Longitudinal cutting edge institutions→ Upper and down film cover device (Option) →Haul-off unit → Cutting unit in Length and breadth → Dust vacuuming unit → Stacker /Automatic stacking system
Electric controlling system
Main motor inverter:ABB
Contator: Siemens brand
Low-voltage breakers:Snaider
Temperature Control: RKC or Omron
JWELL PVC foam board special use Screw and Barrel
Material: 38CrMoAlA
Famous brand: JINHAILUO belongs JWELL
Main Extruder
Screw Type:Cornical Twin Screw extruder
Screw Diameter: Ф80/156mm
Co Extruder:
Screw Type:Cornical Twin Screw extruder
Screw Diameter: Ф65/132mm
PVC foaming T-die
Brand:JWELL
Material: high quality alloy steel
Structure: coat-hanger style
Die lip: replaceable to produce products with different thickness
Cooling bracket
Length: 8 meters
Roller size:Φ70×1600mm
Material:aluminum roller with polished
Cutting device: two sets of knife, distance is adjustable
Calibration unit
Sets: 4 or 5 pairs customized fixed distance 60mm
Drive type:Hydro or pneumatic
Haul-off unit
Specifications of the rubber roller: Φ210mmx1600mm
Quantity of the rubber rollers:8 pairs or 10 pairs
Automatic stacking system
Automation, Easier, faster and efficient. Save labour cost, economic production.
WPC PVC foam board Applications
PVC foam board is currently used in a wide area:
1. Furniture : PVC Boards/Sheets for the bathroom and kitchen cabinet:
Use in making decorative Furniture including Bathroom Cabinet, Kitchen Cabinet, Wall Cabinet, Storage Cabinet, Desk, Table Top, School Benches, Cupboard, Exhibition Desk, Shelve in Supermarket and many furniture application
1) 3mm,5mm for the cabinet back panel.
2) 8mm for the bottom panel of drawer.
3) 12mm for the drawer frame and the internal shelf.
5) 15mm for the cabinet body, side panel or door panel.
6) 16mm,18mm for the sink cabinet of kitchen cabinet.
7) 18mm for door panel.
8) 25mm for door panel in case of routing.
2. Constructions and Real Estate :
Also use in Building sector such as Insulation, Shop Fitting, Interior Decoration, Ceiling, Paneling, Door Panel, Roller Shutter Boxes, Windows Elements and much more.
3.Advertising: Traffic sign, Highway signboards, signboards, Andy board, Doorplate, Exhibition display, billboards, Silk screen
4.Traffic & transit: Interior decoration for ship, steamer, plane, bus, train, metro; Compartment, Side step & rear step for vehicle,
Company Information
As the vice unit of CPMIA, Shanghai Jwell Machinery Co., Ltd is one of the biggest manufacturer of plastic extrusion
Machinery and chemical fiber spinning equipment in China, its head office is located in thewestern district of
Shanghai. There are 5 production bases, which were located in the western districtof Shanghai, Zhoushan of
Zhejiang Province, Suzhou of Jiangsu and Changzhou of Jiangsu, Dongguan of Guangdong, totally covering
700, 000 square meters. It has more than 2600 staffs, about 400 technicians and managing staffs.
Main products: Various plastic pipes extrusion lines including large diameter PE/PVC double wall corrugated
Pipe extrusion line, large diameter PE/PVC solid wall pipe extrusion line, PP-R/PEX/PE-RT cool/hot water pipe
Extrusion line, PA/PE/PVC single wall corrugated pipe extrusion line; Various plastic profile extrusion lines;
Various plastic plate & sheet extrusion lines; Chemical fiber spinning; Microcomputer controlled automatic blow
Molding machines; Plastic auxiliary recycling lines; Various single & twin screw and barrel extruders;
T die; Screen exchangers; Rollers and Robots.
Why us
Pioneering Efforts, Unity and Struggle
Seeking for innovative and practical technology, We grow rapidly with the market trend. Every person is a product
Person in creating better customer experience. Trust is the corner stone of our corporate. As we truly believe the
Staffs are the most precious wealth, if we take care of our employees, so as each person would take care of the
Customers. "Be Honest" is the core idea for us to build an everlasting enterprise.
Consistent quality, Brands Building.
We have kept an eye on the quality during all procedures since the birth or our enterprise. Consistent quality would
Be the only virtue which we highly uphold. Every product marking JWELL represents safety, stability, reliability.
Cutting edge technology, Added value products
We have professional designing engineer who recognize the market need well. We add value to customers' business
By innovative designs and products that will provide competitive advantage over your rivals.
Capable of ultimate one stop solution
There are various of products ranges, flexible order quantity, customized designs. Our products are capable of ultimate
One stop solution for different sizes of projects and business. With pre-sale and after-sale assistance, prompt delivery,
We care the customers' satisfaction and benefits.
Certificate and Brand
Sales Service Networks
FAQ PART ONE FOR PVC FOAM BOARD PRODUCTION LINE:
RFQ1: How many electric, water, air need for the machines?
Jwell : We supply the whole layout for the PVC Foam board project including workshop details.
RFQ2: Can I operate machine if don't have experienced engineers?
Jwell:we can send enough engineers to customer's factory in short-time (5-15days), and also customer can send engineer to JWELL factory for training to get skills of machine operation and maintaining.
RFQ3:Can we do quality checking and test running before shipment?
Jwell: 100% confirm, run and test machines before shipment with quality assurance.
RFQ4: Is it safe to use JWELL PVC foam board line
JWELL: Yes, JWELL company apply ISO and 6S production management, we carry out CE, UL quality and safety international standards.
RFQ5: How can we get spare part?
JWELL:we adopt International Brand that customer can find it in everywhere, such as Siemens, Sneider, Omron, Delixi etc, or send parts by DHL, Fedex, TNT express or by air.
RFQ6: What other auxiliary machines are required for the PVC foam board production lines?
JWELL: Except the PVC foam board extruder line, it also requires PVC mixer, PVC recycling crusher, PVC pulverizer, water chiller, PVC lamination device or PVC lamination off-line machines.
RFQ7: If I am new to PVC Foam board business, how can I start?
JWELL: We will provide technical support regarding machinery, operation team, raw material fomula advices for you as per your demand.
FAQ PART TWO:
Q1. Is Jwell Machinery a Manufacturer?
A1: Yes, all key components of the extrusion line are made by JWELL.
We own 8 manufacturing bases and sales center in Shanghai, Haining ,Suzhou, Changzhou, Zhou Shan, Chuzhou, Foshan,Quanjiao China.
Jwell made the first Chinese screw and barrel in 1978 in brand name Jinhailuo. After more than 40 years development,
JWELL is one of the biggest extrusion machine supplier in China with 300design&test engineer, 3000 employees.
Jwell has become the premier supplier of extrusion lines and reliable business partners. Welcome to drop in us.
Q2: How many brands does Jwell Machinery own?
JWELL: Jwell Machinery owns more than 20 subsidiaries, China famous brand JINHAILUO, JWELL, BKWELL, DYUN
Are our Trade Marks.
Q3: If we don't find what we need from your website, What should we do? Do you make extrusion lines as per
Customers' specific requirement?
JWELL: Yes, we can provide bespoke service to customers with specific requirements. You can send the detailed
Requirements by email. We will check if we can develop them. We develop new machinery every month, and
Some of them may not yet be updated on our website.
Q4: How do you ensure your machinery and service quality?
JWELL: Our machines taking the European standards and follow the Germany type of business, we cooperation with
International famous brands Siemens Sneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously
Imports over 1000 international first-class high precision processing equipment such as multistage machining centers,
CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification,
IS09001 and 2008 quality management system. And we have 12 months quality warranty time. We testing the
Machine performances before each delivery. Jwell service engineers will always be here for anything you needed.
Q5: How can I order and make payments?
JWELL: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and
Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.
Q6: If we find your bank account or email different as before, how should we respond?
JWELL: Please don't send the payment and double check with us before arrange payment (Bank details will be listed in
Every piece of proforma invoice. ) " ".
Q7: How long is the delivery date?
JWELL: Usually it takes about 1 - 4 months depends on different machinery upon receipt of order advance payment.
Q8: What is your Minimum Order Quantity?
JWELL: One. We provide both customized extrusion lines and technical solutions. Welcome contact with us for technical
Innovation or improvements for your future purchasing plan.
Q9: What is your production capacity?
JWELL: We produce more than 2000 advanced extrusion lines every year world wide.
A10: What about shipping?
JWELL: We can send the small spare parts by air express for urgent matter. And the complete production line by sea
To save the cost. You can either use your own assigned shipping agent or our cooperative forwarder. The nearest
Port is China Shanghai, Ningbo port, which is convenient for maritime transportation...
Q11: Is there any pre-after sale service?
JWELL: Yes, we support our business partners by pre-after sale service. Jwell has more than 300 technical testing
Engineers traveling world wide. Any cases would be responded with prompt solutions. We provide training, testing,
Operation and maintenance service for a life time.
Q12: Are our business& money safe with Jwell Machinery?
JWELL: Yes, your business is safe and your money is safe. If you check China company blacklist, you will see that it is
Not contain our name as we never crook our customer before.
Please click "send" and Contact us! !
Shanghai Jwell Machinery Co., Ltd.
Add: Haining, Changzhou, Suzhou, Dongguan, Zhoushan, Shanghai of China.
Contact: Ms.Megan Jwell
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